Evaporation technology:
Plants must undergo evaporation and crystallization in any process where the extraction of water or other solvents, the increase in concentration, the decrease in volume, the formation of valuable and pure crystals, or the stripping or precipitation of by-products or impurities is necessary.AlaquaInc is the latest technology evaporators and crystallizers supplier that provides solutions with a variety of evaporators to meet a broad range of process specifications. Moreover, the following process parameters—scaling inclination, product thermal sensitivity, annual operating hours, and maintenance accessibility—determine the most appropriate type in each case, considering each type’s unique set of advantages.
Crystallization technology:
The force that propels crystallization is supersaturation which can be achieved by evaporation, cooling, and chemical reactions. Here, we are an evaporators supplier in the USA.
Concentrating the slurry optimizes evaporative crystallization when the solute’s solubility is temperature-independent, leading to supersaturation.
Vacuum cooling crystallization is preferred when material solubility depends on temperature, ensuring effective crystallization. And, the absence of cooling surfaces, which prevents incrustation, is the primary benefit of vacuum cooling crystallization.
AlaquaInc designs crystallization plants using diverse technologies to meet purity and size requirements, minimizing costs and enhancing product quality through recrystallization when necessary. Hence, AlaquaInc’s comprehensive experience in building continuous crystallization plants is crucial to meet the customers’ needs.
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Industrial Technologies for Evaporation, Concentration and Crystallization:
The food and fermentation industries widely employ evaporation and crystallization to concentrate feed or recover specific products. Therefore, AlaquaInc is a evaporators and crystallizers supplier in the USA that has established a reputation for providing evaporation and crystallization solutions, with a particular focus on:
- Productivity is the ability to generate the right volume of product at the right quality.
- Balance CAPEX vs. OPEX following the business decisions and local cost constraints.
- Low energy demand means lower operating costs and a faster return on investment.
Technologies:
Customize your product and process with the numerous available industrial technologies.
- Falling Film Evaporators:
This technology offers efficient heat transfer, minimal resource usage, and easy cleaning, and is ideal for concentrating vinasse, lactic acid, and betaine.
- Rising Film Evaporators or LTV (Long Tube Vertical) Evaporators: This is based on a “thermo-siphon” theory. If the feedstock heats up in the bottom of the heating tubes, steam forms. While, boiling generates steam, enabling liquid and vapors to ascend in a parallel flow.
- Forced Circulation Evaporators: This technology is designed for materials that are viscous or fouling, as well as crystals. Moreover, people often use it for concentrating wheat stillage, treating demineralization effluent, and facilitating crystallization.
- Plate Evaporators: For excellent heat transfer, this technological approach is very lightweight. Hence, lactose, glucose syrup, galactose, and fructose syrup are all produced using plate evaporators.
- Skid Mounted Evaporators: The multi-purpose portable evaporators from Alaqua provide several benefits that make them ideal for beef, beer, specialty food, and industrial fluid applications.
Thermal Organizations:
In addition to the equipment itself, the thermal organization significantly affects process economics and helps tailor the process to the user’s CAPEX/OPEX strategy.
- Thermal Vapor Recompression (TVR): To limit steam intake, the TVR allows for partial vapor recycling within the steam flow.
- Mechanical Vapor Recompression (MVR): At a higher temperature, the MVR technology can recompress and re-inject the vapor produced by evaporation. Hence, this thermal organization lacks steam and can pair with multiple impact organizations or multiple recompression stations.
